Product Description

*2.  HLLJ automatic polystyrene particle composite (EPS)  lightweight wallboard production line (Fully automatic EPS composite lightweight wallboard production line)


Fully automatic EPS composite lightweight wallboard production line with a high degree of automation, high tech content,high production efficiency, high reliability and low price of equipment, low end product cost, to adapt to China's national conditions, the production of wall panels to meet the needs of the market characteristics. It is company through years of technical research,after market research and long term accumulation of technology.combined with the most advanced production technology at home and abroad, research and development of lightweight wall panel automation production equipment.
This production line feeding system measurement accuracy, high degree of automation, stable performance;mixing system mixing evenly, compact structure, beautiful appearance, smooth operation, easy to operate; the use of automatic mold split machine work effciency,reduce the production process of sheet metal damage; pouring mold precision accuracy, tightness, easy installation, the resulting sheet shape stable, no deformation, no cracking,mold traction, ferry system safe and reliable, simple operation, save space, the core technology in the domestic second to none.
The production line can produce EPS composite lightweight wall panels and solid core board (no silicate cover) Main raw materials: silicate cover, cement, fly ash, EPS particles or ceramsite, perlite and other light aggregate, additives, water.
 Plate specifications: height ********0mm,
 thickness *0/*5/*0/**0/**0/**0/**0/**0, width **0mm.
    Uses: inside the wall, the external walls, kitchen and toilet wall, pipe wells, fre wells, fre staircase partitions, floor boards, roof panels, integrated board room, high-grade villas, assembly-style supporting wall panels.
    Specifcation: GB / T*********9 JG / T*******5 Installation
    Atlas: *0J****1
    With high quality, high strength, multiple environmental protection, thermal insulation, noise, water, fre, hanging strong, rapid construction,reduce the cost of the wall and so on.


Model         Annual output
**0,**0 m²    Annual output
**0,**0 m²    Annual output
**0,**0 m²    Annual output
**0,**0 m²
Mixing Plant         JS***0     JS***0     JS***0     JS***0
Mold car         5  pcs     *0  pcs     *5  pcs     *1  pcs
Day output
（m²/8H）    *0mm     **6     **2     ***8     ***0
    **0mm     **0     **0     ***0     ***0





Mold machine

The raw materials used in the main engine manufacture are all made of national standard profiles, and the whole machine parts manufacturing is completed by CNC machining equipment.
    The main engine we produce is high precision, easy to operate, high production effciency, long service life, no deformation and so on.
◆ Modular design, according to different production capacity, the production line can reserve a station. Increasing the number of molds when expanding production capacity can increase production in a short period of time.
◆ Pour molding in the cavity, each surface is a mold forming surface, the appearance is flat and beautiful.
◆ The mold car can produce up to *4 wall panels at one time.
◆ Steel mesh, short fiber or alkaliresistant glass fiber mesh can be used as reinforcement material.  The width is 0.6m, the length is 2.4~3m, the thickness is *0mm, **0mm, **0mm, **0mm, **0mm, **0mm. Other dimensions or special plates can be customized according to requirements



Automatic grouting machine
Lift-down automatic grouting machine, automatic positioning,  automatic grouting, programmable control

 

 Grouting transport system

The industrial hose pump is used as the grouting power. It only needs 1 hose to connect. one people to complete the grouting
operation. The casting site is clean and efficient.
Advantages of industrial hose pumps:
Special non-sealing structure, free from any leakage and pollution;
Using advanced technology, the roller does not need any lubrication;
The fluid absorbed by the pump is only in contact with the hose, and can convey various viscosity, density and corrosive fluid materials;
Can transport solid particles, crystals, fiber materials and other magazines liquid materials;
There will be no blockage and failure, self - absorption capacity and self - cleaning capacity, can be forward - reverse suction.



Automatic mold removal system

A fully automatic plate dismantling machine can be installed in a fixed  position. It only needs 1 worker to operate normally. The wall board of the whole vehicle can be taken out at the same time within a few  minutes,The board dismantling process will not damage the wall board,  high efficiency, low operating costs.

Install process:



Project Example:

Lightweight wall


The wall is one of the main parts for building a building. According to statistics, the building area of each square meter, about 1.*2 *2.*2m cubed is wall panel, of which the inner wall is about ****5%. With the development of building industrialization, the developed countries began to change the wall materials as early as since ***5, and the emergence of lightweight wallboard came into being.


1.Product introduction :
It is divided into two types : inner wall panel and outer wall panel. The thickness of the inner wall panel is *0, **0, and **0, the width is betweeen ***0 to ***0. The thickness of outer wall panel is **0, **0, **0, and **0.
2.Application field :
widely used in villas, buildings and industrial plants, warehouses, cold storage original building and other works.
3.Product features:
light weight, high strength, good sound insulation, fire prevention, waterproof, thermal insulation, good machining performance, installation is simple, do not contain harmful substances such as formaldehyde and asbestos, for the green environmental protection and energy saving building materials.
4.Raw material:
 stone powder (fly ash, coal gangue, construction waste), inorganic environmental protection adhesive. Production process: ingredients, agitation, extrusion molding, cutting , curing, inspection of the factory.



Physical properties of lightweight the hollow core slab panel
Model specification    ***0***0**0
The surface density    *9.8kg/m^2
Bending damage load capacity    2.3 times of panel self weight(***1N/m)
The anti-stamping performance    Subjected to *0kg standard sandbags, and the falling of 0.5m not cracked in *8 times, and the cracks were not broken in *9 times.

A、Light: lightweight partition board production materials mainly adopts light aggregate, weight is lighter, plus *6% of the time hollow rate , bulk density in **0 ~ ***0 kg/m3, effectively reduce the weight of the building, at the same time can reduce the basis of economic investment, and convenient for construction and transportation. The manual can carry and install, do not affect the synchronous construction, the material transportation quantity is small, the buildin and the building cost is reduced.  
B、 Flexible space interval: can be the weight and the cost of the according to the later decoration design requirements

C, Enlarge the use area: the owner has to increase the occupancy rate.
D、 Heavy lifting load: single point hanging force is ***0 newtons. Cupboard, condole ark, high water tank, plate type radiator can be hang on it.
E、 sound insulation: can be insulate the decibel *6 and *2, sound insulation and sound absorption of good building materials.
F、 Thermal insulation: the thermal conductivity of the lightweight partition board is: 0.*2w /m.k is only 1/*0 of the
concrete (air dry state), which can greatly reduce the use frequency of cold and warm air conditioning. 9cm thick wallboard can be worth *4cm brick wall, *0cm gas block wall. The wall board does not need the insulation material that can meet the national standard requirement, provide comfortable living environment for people.
G、 Fire prevention performance: light wall panel for inorganic matter itself, not burning, not produce poisonous gas, is an ideal freproof material, also provides the structure of certain fre prevention function, 9 cm thick wall plate, for example, fre prevention ability for 2 hours.
H、 the anti-seismic effect is good: elastic modulus is low, the impact can absorb fast, the seismic level can reach level 8. I、 buried line tube is convenient for scientifc production technology to make the product highly accurate, the joint is
accurate, and easy to process, can cut, dig the wire slot and so on. Change the old brick wall to bury the line diffcult situation.
J、 High strength: It is produced by screw extrusion, so the strength is high, and the connecting part of the plate is connected with a pull lock, so the overall load can reach or even exceed the strength of ordinary brick masonry.
K、 convenient construction: the lightweight wall panel as a board, with advanced scientifc installation way, so don't need to brace in the construction, no post, no door lintel, without door window frame installation of concrete bricks, solve the tedious process of bricks in construction, saving the cost. Can be according to, can be nailed, can be chisel, the construction is convenient for water, conduit tube embedded and door window installation and node processing.
L、 high labor effciency: factory prefabrication, site assembly, fast construction speed, and greatly improve labor effciency.
M、 no need to paint the light: wall board because of its high precision, it does not need to use a lot of cement mortar to paint, so it can achieve the effciency of economy in raw materials, labor cost and construction time.
N、 Cleaning on site:does not need to be cleaned, and the wet work is avoided. The overall effect is good, and the
construction waste is produced in a small way, which can keep the site clean and tidy.
O、 Conforming to the national policies and conforming to the trend of the world development, lightweight wallboard is one of the preferred components of construction assembly industrialization